Automatic bottled water production line 500ml small bottle of mineral water filling machine production process and configuration
The fully automatic bottled water production line integrates three major functions: rinsing, filling and capping. It is suitable for filling and producing bottled mineral water with capacities of 350ml, 500ml, 1L, 1.5L, etc. PET polyester plastic bottles enter the filling machine through the bottle mouth clamping method. This machine has very strong versatility. As long as the bottle mouth diameter is the same, they can all be produced on one three-in-one filling machine. The main material of the equipment is food-grade 304 stainless steel, which is corrosion-resistant and easy to clean on the surface. The production capacity is 2000 bottles per hour, 4000 bottles per hour, 6000 bottles per hour, 10000 bottles per hour, 15000 bottles per hour - 36000 bottles per hour.
The fully automatic bottled water production line allows users to choose the corresponding configuration and degree of automation of the small bottle mineral water production line according to their actual situation. The following is a detailed explanation of each part to help users have a general concept of the entire mineral water production line. Let's start with the mineral water purification system. Mineral water is water that naturally emerges from deep underground or is artificially exposed and has not been contaminated. It contains mineral elements beneficial to the human body. The purpose of using water treatment equipment is to remove particulate impurities and related harmful substances in the mineral water while retaining the beneficial mineral elements for the human body. We can select water treatment equipment based on the water quality report of the mineral water source. The conventional configuration is as follows: raw water tank, booster pump, quartz sand filter, activated carbon filter, precision filter, hollow fiber filter or nanofiltration filter, ultraviolet sterilizer, ozone sterilizer, and finished water tank.
The fully automatic bottled water production line, the blow molding system is used to turn preforms into bottles. Both preforms and bottle caps can be purchased ready-made in China. Here we choose a fully automatic one-out-of-six blow molding system. For 500ml bottles, it can produce up to 6,000 bottles per hour. The actual output also depends on the bottle shape. The configuration of the blow molding system includes: fully automatic one-out-of-six main unit, automatic preform feeding machine, high and low pressure air compressor system, air storage tank, oil-water separator, high-pressure low-temperature dryer, chiller, and bottle molds. Note: One bottle shape corresponds to one set of molds.
The fully automatic bottle aligning machine can sort out the disordered empty bottles and feed them into the bottle inlet air duct in sequence. The parts of the rotating cylinder that come into contact with the empty bottles are all made of high-quality 304 stainless steel. The specially designed bottle drop chute can be used for empty bottles with similar capacities. If the diameters of the bottles are similar and the height difference is about 30mm, there is no need to replace the bottle drop chute; only the height needs to be slightly adjusted, which is very convenient to operate. At the exit of the bottle aligning machine, there is a bottle jam detection device to ensure the safe operation of the machine. Through the fault display light and the human-machine operation interface, equipment faults can be detected, and the fault location and solutions can be displayed.
The fully automatic bottled water production line is designed based on the mapping of German machines and in accordance with the standards of domestic machines. It is a fully automatic mineral water filling machine that includes rinsing, filling and capping. The water treatment system provides water for rinsing and filling. Empty bottles are made by a fully automatic bottle blowing machine and are conveyed to the inside of the three-in-one filling machine through an air duct. The transfer of bottles mainly relies on the middle star wheel to hold the bottle mouth. Regardless of the capacity of the bottle, as long as the bottle mouth diameter is the same, it can be used with one fully automatic three-in-one filling machine. The pure water tank of the water treatment system will pull out two pipes, one for rinsing and the other for filling. Before filling, the empty bottles are rinsed with pure water to remove dust inside, making the filling operation safer. The part of the rinsing structure that comes into contact with the bottle mouth is made of 304 stainless steel. The tail clamp at the end of the rinsing clamp moves along a specific track for 360 degrees to complete the opening and closing of the clamp, achieving automatic cleaning. The filling of the bottle is also completed automatically. By holding the bottle mouth and moving upward along the track, the filling valve is automatically opened. The pure water in the liquid cylinder flows down due to its own weight, which is also called atmospheric pressure filling. In the cap mechanism part, the functions of automatic cap picking and capping can be completed. The gravity automatic cap feeding machine conveys the caps to the cap cage through a conveyor belt and automatically completes the screening of the caps to ensure they are placed correctly, achieving automated operation. The caps also need to be disinfected and rinsed. Between the automatic cap feeding machine and the three-in-one filling machine, a fully automatic online cap disinfection tunnel is configured to complete the disinfection, rinsing and drying of the caps.
The fully automatic bottled water production line features a drop bottle device for the finished mineral water after capping, which can stably discharge the bottles and prevent them from falling over. With this drop bottle device, there is no need to adjust the height of the conveyor line when changing bottle types, making the process very convenient. The bottles then proceed to the following processes: light inspection, drying, inkjet coding, labeling, and packaging. Through the white light emitted by the light inspection machine, impurities inside the bottled mineral water can be visually detected by human eyes, and substandard products can be removed. The powerful drying machine is used to dry the surface of the bottles, facilitating the application of self-adhesive labels, otherwise they may not stick firmly. Currently, we generally use laser coding machines, although they are slightly more expensive, they offer clearer coding results, lower consumables, and longer machine service life. In the long run, laser coding machines are recommended.
Automatic shrink film marking machine is suitable for all kinds of round bottles, square bottles, flat bottles, curved bottles, cup glass bottles or plastic bottles. Adopt imported Omron PLC, positioning module, France Schneider servo motor and inverter, Taiwan Willen brand touch screen humanized operation. Single shrink label feeding tray, microcomputer automatic control; Automatic detection, automatic positioning; Fast, labor-saving, and accurate cutting position.
Automatic bottled water production line, small shrink-film packaging machine is often used in bottled mineral water, juice drinks, gas-containing beverage production line back-end packaging equipment, the two sides of the finished packaging will have two cuffs, easy for consumers to handle, we also call it cuff type shrink-film machine, usually can be bottled beverages packaged into 9 bottles/bag, 12 bottles/bag, 24 bottles/bag, etc. The combination form of its arrangement can be adjusted arbitrarily. The film machine can be operated independently or wired. If the line is running, it is necessary to arrange multiple arrangements at the inlet end of the film charter to make the whole line run steadily, and it can also be used for buffering when replacing the PE film, without stopping the entire line.